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Custom Rigid Boxes

When it comes to premium packaging, rigid boxes are the ultimate choice for brands looking to create a lasting impression. Designed for durability, elegance, and a high-end unboxing experience, our rigid boxes add value to your products like none other. 

We specialize in crafting custom rigid boxes with innovative designs and high-quality materials to premium finishes and custom inserts!

Custom Rigid Boxes Specifications/Materials 

We offer a diverse selection of high-quality materials to create custom rigid boxes that align with your wants and needs. 

  • Grey Chipboard: A thick and sturdy recycled paper pulp material that forms the core structure of rigid boxes.
  • Duplex Chipboard: A high-quality chipboard with a white-coated surface, ideal for vibrant printing and premium presentation.
  • SBS C2S (Solid Bleached Sulfate, Coated Two Sides): A top-tier, bleached white paperboard coated on both sides.
  • Natural Brown Kraft: A sustainable and earthy-toned kraft paper made from a mix of virgin and recycled pulp.
  • White Kraft: A bleached version of kraft paper with a smooth, coated surface that allows for high-quality printing and branding.
  • Black Kraft: A deep black dyed kraft paper, offering a sleek and sophisticated look while maintaining its eco-friendly composition.
  • Metallic Paper: A specialty material featuring a glossy or matte metallic laminated surface.
  • Holographic Paper: A specialty paper with a shimmering holographic finish, perfect for brands that want to make a bold statement.

  • Textured Paper: A premium-grade paper stock with embossed textures, enhancing the tactile experience.

Coating and Laminations 

  • Aqueous Coating: A clear, eco-friendly, water-based coating.
  • UV Coating: A fast-drying, high-gloss or matte coating cured with ultraviolet light.
  • Spot Gloss UV: A selective UV coating applied to specific areas, creating contrast and highlighting design elements.
  • Soft Touch Coating: A velvety-smooth coating that provides a luxurious, tactile experience.
  • Varnish: A classic clear coating applied using the CMYK printing method.

Lamination Options

  • Standard Lamination – A protective film applied to the surface to enhance durability and resistance to wear and tear.
  • Anti-Scratch Lamination – A BOPP (biaxially oriented polypropylene) film that resists scratches, scuffs, and fingerprints, ideal for premium packaging that needs to stay pristine.
  • Soft Touch / Silk Lamination – A silky-smooth lamination with a satin or matte finish, providing a sophisticated and elegant touch that enhances the customer experience.

Finishes 

Take your rigid boxes to the next level with high-end finishing techniques that enhance visual appeal and add a touch of luxury. 

Whether you want a sleek metallic effect, a sophisticated embossed logo, or a clear window to showcase your product, our premium finishes will ensure your packaging stands out!

Foil Stamping & Printing

  • Hot Foil Stamping: A metallic or pigmented foil is transferred onto the surface using heat and pressure, creating a luxurious, eye-catching effect.
  • Cold Foil Printing: A foil layer is pressed onto a UV-curable adhesive, offering a reflective finish that enhances branding and design elements.

Embossing & Debossing

  • Blind Embossing: A raised design is created without ink or foil, adding subtle elegance and texture to the packaging.
  • Blind Debossing: The opposite of embossing, this technique presses the design inward, adding depth and sophistication.
  • Registered Embossing: Aligns with printed graphics to enhance logos or patterns with a raised effect for a bold, professional look.
  • Combination Embossing: A mix of embossing and foil stamping, creating a raised, metallic design that offers both texture and visual appeal.

Additional Enhancements

  • Window Patching: A die-cut window covered with a transparent film, allowing customers to get a glimpse of the product inside while keeping it protected.

Specifications

DimensionsCustom Sizes
MaterialWhite, Brown Kraft
Material Thickness14pt, 18pt, 24pt
Color OptionsCMYK, Pantone (PMS)
Printed SidesInside Only, Outside Only, Both Side
FinishesMatte, Glossy, Soft Touch, Aqueous Coating, UV Coating
Add-onsEmbossing, Debossing, Die Cutting, Window Patching
Production Time8 - 10 Business Days
Shipping2 - 3 Business Days

Customization Options for Rigid Boxes

At Packaging Unit, we offer various printing options for manufacturing rigid boxes. Our personalized boxes are fully customizable.

We use premium paperboard to make our boxes, with thicknesses ranging from 14pt to 24pt. This gives you the flexibility to pick the right one based on the size and weight of your product.

white material

White

Bleached paper provides a refined appearance and high-quality printing.
brown-material

Brown Kraft

Unbleached paper is eco-friendly and sustainable but produces dull colors.

A coating is applied to your printed designs to shield them from scratches and scuffs.

varnish

Varnish

A clear liquid coating is added to printed designs to give them some light protection, but it's not the most eco-friendly option.
Lamination

Lamination

A plastic-coated layer is added to printed designs to help prevent cracks and tears, but it's not an eco-friendly choice.

Enhance your packaging with a finishing option that perfects your design.

Matte

Matte

Offers a non-reflective and smooth surface.
Glossy

Glossy

Provides a shiny and reflective surface but is more prone to fingerprints.
Soft Touch

Soft Touch

Delivers a smooth, velvety feel, adding a luxurious touch to printed materials.
Spot Gloss UV

Spot Gloss UV

Adds shine to specific areas, enhancing contrast and visual appeal.
Embossing

Embossing

Raises designs for a textured, elegant, and premium tactile effect.
Debossing

Debossing

Imprints designs into the surface for a subtle, sophisticated look.
Foil Stamping

Foil Stamping

Applies metallic foil to the surface, adding shine and a premium look.

Add functionality and features to your packaging with versatile add-ons.

Inserts

Inserts

Keep products protected and organized, ensuring they stay securely in place and free from damage.
Window Patching

Window Patching

A cut-out window in the box lets you see the product inside while keeping the packaging intact.

Some Types of Rigid Boxes Available Here! 

  • One Piece Magnetic Rigid Boxes 
  • Luxury Rigid Boxes 
  • Rigid Boxes with Lids 
  • Book Style Boxes 
  • Magnetic Lock Boxes 
  • Slide Style Boxes 
  • Foldable Boxes 
  • Custom Shape

Why Choose Our Custom Rigid Box Packaging? 

Expert Support

From concept to creation, you’ll work one-on-one with a dedicated packaging expert who ensures your rigid boxes are designed to perfection. 

Premium Quality & Craftsmanship

We use only the finest chipboard and advanced printing techniques to produce rigid boxes with a premium look and feel. Every box is engineered for durability and also presented in a way that reflects your brand’s excellence.

Fully Customizable 

We offer complete customization options, from materials and coatings to finishing touches like embossing, foil stamping, and window patching. 

Sustainable & Eco-Friendly Packaging

We are committed to sustainability by using rigid box materials that contain recycled content and support a circular economy. Our eco-conscious approach helps reduce packaging waste without compromising on quality or aesthetics.

Custom Rigid boxes with no minimum order limit 

Whether you’re a startup looking for a small batch of premium packaging or an established brand in need of bulk production, we offer custom rigid boxes with no minimum order limit.

How Does It Work

Creating custom rigid boxes is easy with us! Get your boxes to your door in 4 Easy Steps!

1. Consultation

Tell us the size, style, material, and design details of your ideal packaging. Our team will guide you through the best options to meet your needs.

2. Design Ready

Our expert designers will work with you to refine and finalize your custom print boxes. If you already have a design, we’ll review it for quality and printing accuracy before production.

3. Production

Once the design is approved, we move your order into production. Using high-quality materials and precision printing, we ensure that every custom package box meets top industry standards.

4. Delivery

Your boxes are carefully packed and shipped directly to your doorstep within days. We pride ourselves on fast turnarounds so you can start using your custom packaging without delays!

Frequently Asked Questions

Are custom rigid boxes available at wholesale prices?

Yes! We offer custom rigid boxes at wholesale prices for bulk orders, ensuring cost-effective packaging without compromising on quality. Contact us for a customized quote based on your order size.

Can I add inserts to my order for rigid boxes?

We provide custom inserts made from foam, cardboard, or molded pulp to securely hold your products and enhance the unboxing experience. Let us know your requirements, and we’ll tailor the inserts to fit your packaging needs.