Fast Turnaround

Full Color Printing

Free Design Support

Free Shipping

Custom Cardboard Boxes

Whether you need sturdy shipping boxes, eye-catching retail packaging, or custom-sized solutions, our custom cardboard boxes offer the flexibility and durability to meet your needs.

Our custom cardboard boxes come in a variety of styles, sizes, and finishes. From small businesses to large-scale operations, we create packaging that aligns with your brand identity while ensuring functionality.

With high-quality materials and precision printing, we help you turn ordinary packaging into a powerful marketing tool. Let’s create that box together! 

Custom Cardboard Boxes Specifications 

Our custom cardboard boxes are designed to be both functional and brand-enhancing. While they are commonly used for shipping, they can also serve as a marketing tool when paired with printed tape or branded inserts.

Our standard Regular Slotted Container (RSC) boxes feature four flaps on the top and bottom that require tape or staples for secure closure. This design provides a cost-effective yet durable solution for shipping medium to large items.

When selecting your box, remember that dimensions (Length x Width x Height) refer to the interior space.

Material 

  • Kraft: A budget-friendly, eco-conscious choice that gives your packaging an organic, natural look. Made from recycled paper, kraft material is ideal for brands that prioritize sustainability.
  • Standard White: Also called Mottled White or Oyster White, this material provides a clean, neutral base for vibrant prints and branding. Slightly more expensive than kraft, it’s made from recycled board and works well for colorful, detailed designs.
  • Premium White: Also known as Kemi, this high-end option offers a brighter, lightly coated surface with a subtle sheen, making colors stand out with greater vibrancy. It’s the most premium choice.

Custom Size Cardboard Boxes Printing Options 

  • Light Coverage: This option keeps branding clean and cost-effective while maintaining a professional look.
  • Heavy Coverage: If your design includes large sections of solid color or heavy ink coverage (more than 30% of the box surface), it falls into this category. It comes at a slightly higher cost due to increased ink usage.

Specifications

DimensionsCustom Sizes
MaterialWhite, Brown Kraft
Material Thickness14pt, 18pt, 24pt
Color OptionsCMYK, Pantone (PMS)
Printed SidesInside Only, Outside Only, Both Side
FinishesMatte, Glossy, Soft Touch, Aqueous Coating, UV Coating
Add-onsEmbossing, Debossing, Die Cutting, Window Patching
Production Time8 - 10 Business Days
Shipping2 - 3 Business Days

Customization Options for Cardboard Boxes

At Packaging Unit, we offer various printing options for manufacturing cardboard boxes. Our personalized boxes are fully customizable.

We use premium paperboard to make our boxes, with thicknesses ranging from 14pt to 24pt. This gives you the flexibility to pick the right one based on the size and weight of your product.

white material

White

Bleached paper provides a refined appearance and high-quality printing.
brown-material

Brown Kraft

Unbleached paper is eco-friendly and sustainable but produces dull colors.

A coating is applied to your printed designs to shield them from scratches and scuffs.

varnish

Varnish

A clear liquid coating is added to printed designs to give them some light protection, but it's not the most eco-friendly option.
Lamination

Lamination

A plastic-coated layer is added to printed designs to help prevent cracks and tears, but it's not an eco-friendly choice.

Enhance your packaging with a finishing option that perfects your design.

Matte

Matte

Offers a non-reflective and smooth surface.
Glossy

Glossy

Provides a shiny and reflective surface but is more prone to fingerprints.
Soft Touch

Soft Touch

Delivers a smooth, velvety feel, adding a luxurious touch to printed materials.
Spot Gloss UV

Spot Gloss UV

Adds shine to specific areas, enhancing contrast and visual appeal.
Embossing

Embossing

Raises designs for a textured, elegant, and premium tactile effect.
Debossing

Debossing

Imprints designs into the surface for a subtle, sophisticated look.
Foil Stamping

Foil Stamping

Applies metallic foil to the surface, adding shine and a premium look.

Add functionality and features to your packaging with versatile add-ons.

Inserts

Inserts

Keep products protected and organized, ensuring they stay securely in place and free from damage.
Window Patching

Window Patching

A cut-out window in the box lets you see the product inside while keeping the packaging intact.

Why Choose Our Custom Printed Cardboard Boxes For Your Business? 

  • Recycled Content: Our boxes are made with 100% recycled fibers, including high-quality additives, adhesives, and ink to ensure strength and longevity.
  • Post-Consumer Waste (PCW) Content: Crafted with 95% post-consumer waste, reducing landfill waste and giving materials a second life.
  • FSC® Certified: We use FSC® certified recycled corrugate, ensuring responsible forestry practices and sustainable material sourcing.
  • Plastic-Free: No synthetic polymers are used in the construction of our boxes.
  • Curbside Recyclable: Our boxes are widely accepted in curbside recycling programs.
  • Made in the USA: Locally sourced materials and a transparent supply chain help reduce transportation emissions while supporting domestic production.

Strong and Durable Production 

Durability is a key factor when choosing custom cardboard boxes, especially for shipping and storage. Our boxes are built to offer maximum protection while maintaining a sleek, professional look.

Our Regular Slotted Container (RSC) boxes are made with B flute corrugated board (~3mm thick), offering excellent stacking strength and impact resistance for a variety of products.

Need added durability? 

Our double-wall boxes (~7mm thick) provide enhanced strength, making them ideal for heavier or more fragile items.

We Are Committed To Eco-Friendly Products 

Sustainability is at the core of our packaging solutions. Our custom cardboard boxes are made from recycled materials, free from plastic, and fully curbside recyclable. 

By choosing eco-friendly packaging, you’re not only reducing waste but also reinforcing your brand’s commitment to a greener future.

How Does It Work

Creating custom cardboard boxes is easy with us! Get your boxes to your door in 4 Easy Steps!

1. Consultation

Tell us the size, style, material, and design details of your ideal packaging. Our team will guide you through the best options to meet your needs.

2. Design Ready

Our expert designers will work with you to refine and finalize your custom print boxes. If you already have a design, we’ll review it for quality and printing accuracy before production.

3. Production

Once the design is approved, we move your order into production. Using high-quality materials and precision printing, we ensure that every custom package box meets top industry standards.

4. Delivery

Your boxes are carefully packed and shipped directly to your doorstep within days. We pride ourselves on fast turnarounds so you can start using your custom packaging without delays!

Frequently Asked Questions

Can I customize cardboard boxes?

Yes, you can fully customize cardboard boxes in terms of size, shape, material, printing, and finishes to match your brand’s needs and product requirements.

Does UPS give free custom cardboard packaging boxes?

UPS provides free standard shipping boxes for certain services, but they do not offer free custom-printed or custom-sized cardboard boxes.

How much will it cost to customize cardboard boxes?

The cost depends on factors like size, material, printing, and order quantity. Simple designs with light printing are more affordable, while premium materials and full-color prints cost more.

Is it possible to get custom cardboard packaging boxes with a logo?

Yes, you can add your logo and branding to custom cardboard boxes using various printing options, including simple one-color prints or full-color designs for a bold impact.

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